Qingdao Victory Plastics Co.,Ltd.
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Certified
ISO 9001, UL, SGS
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24 + Years
EXPERIENCE
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Location
Qingdao, China
Qingdao Victory Plastics Co.,Ltd.
Certified
ISO 9001, UL, SGS
24 + Years
EXPERIENCE
Location
Qingdao, China
Metal Stamping is one of the fast processes used in manufactures industry. It involves the use of specialized machines to accurately cut, shape and mold sheet metal into a variety of shapes and designs. By contrast, custom metal stamping extends the process to include individualized designs and shapes that are based on customer-specific needs.
From aerospace, automotive and agriculture to consumer goods - custom metal stampings have become a preferred option on various fronts. We will learn a little more about what metal stampings are and the benefits that they provide to your product's design, giving you an edge in the market.
Improved Product Quality: Custom metal stamps can produce a more precise productparallelling the original pattern. It enables high-quality, complex design elements with strict tolerances that are often out of reach for traditional manufacturing processes.
A Note on Cost-Efficiency: Choosing custom metal stampings can save you a lot of money, reduce waste and increase production time. The automated process significantly limits labor expense while increasing productivity.
Faster Turnaround Times: Custom metal stamping are done quicker and more efficient thanks to modern advancements. So now you can quickly launch your products to the market and stand ahead with respect to competition.
Materials & Alloys Liability: Custom metal stampings can be made from hundreds of different materials and alloys, such as steel, copper aluminum or brass. Seriously, pick the correct material for your product design and variable to offer.
Conformity: Custom metal stampings provide great conformity with mass production and accurate design reproduction. This will guarantee you a consistent level of high quality with each and every order that is placed on your products.
Custom metal stampings, for the most part see materials being fed through a metal punching press with particular dies and tooling. The finished product is formed by way of these dies pressing or stamping from high speed presses designed specifically to handle many different types of metals. Types of techniques used to do that include:
Punching Tee Creates holes with the use of a punch and die set to achieve desired forms or sizes in metal sheet.
In simple words, blanking is the process of cutting metal sheets to its desired size and shape using a punch & die set.
Bending: This process incorporates bending metal sheets into curves or angles with a press brake enabling the product to take desired shape.
Deep Drawing - The name is the process here a metal sheet is drawn, through a series of dies to create shapes which are usually cylindrical and always paired such as Circular cups or cans.
Coining - A die of a particular design is pressed against metal and cause intricate patterns to appear on the surface, in relief forms.
These metal stamping techniques are highly versatile and can be combined to produce complex patterns, shapes or ensure exact manufacturing processes.
Exploring the Vast Array of Materials Used in Custom Metal Stampings
The versatility of custom metal stampings means that they can be produced from a variety of materials including the following:
One of the most popular types for industrial custom metal stampings, particularly in heavy-duty applications like automotive components and machinery.
Copper - material famous for its superior electric conductions, copper is often used in components and wiring.
Aluminum: Known for its lightweight and non-corrosive nature, aluminum is widely used in aerospace as well electronic applications
Brass: Brass- an attractive and corrosion resistant material, it is used mainly for decorative applications.
Your choice of custom metal stampings material could see to it that your products have the properties required for their particular usage.
Let us understand the perks of working with a custom metal stamping service provider.
In addition, there are many benefits to engaging with a custom metal stamping service provider including :
Experience: Best-known die cutting companies are experienced and know how to invoke complicated designs, along with shapes using advanced technology-based means.
Personalization: They can work with you to create unique logo designs and forms custom-made for your needs.
These quality control measures are very strict and each product is constructed to the highest standard.
Speed: The main advantage of using custom metal stamping service providers is they are able to produce high volumes of custom metal stampings without spending a lot on fabrication and production costs, making it possible for faster product launches.
Cost-Resilient: Custom metal stamping service providers help save costs by reducing waste, optimizing productivity and cutting down on labor charges.
Custom metal stamping capabilities require dedicated equipment and machinery, such as:
Stamp Sets: Used for the Shaping of Metal Sheets into particular configurations and figures.
Dies: Useful in moulding the metal sheet to form certain shapes and patterns.
Lubricants: They are used to cut down on the friction that occurs during the process of custom metal stamping and protects both metal sheet, as well as stamps sets from any type of damage.
Inspection Facility: Used to confirm each piece of work conforms to the declared requirements and meets its own highest quality measures.
To sum up, custom metal stampings come with a myriad of advantages such as improved product quality, cost-effective production process reduced lead time and increased versatility while maintaining consistency. For exact manufacturing procedures, metal stamping techniques will be an essential tool and this varies across a wide range of material choices to suit individual requirements. A custom metal stamping service provider brings expertise, customization abilities, quality control measures speed and cost efficiency to the table. Custom metal stamping tools, such as a variety of different types fire extinguishers (e.g., pressurised water Extinguisher), are used in conjunction with application-specific machines to create everything from springs and shape-memory alloys shaped by wire EDM into near-net shapes on high-speed lathes. Going with custom metal stampings allows you to produce one-of-a-kind products that are different from those already in the market, and more importantly meet consumer needs and wants.
Our custom metal stampings chain system is mature and our purchasing team is professional We can help you reduce your raw material costs and provide injection molding as well as sheet-metal fabrication services at an affordable price Our sales team will help you provide high-quality services by taking into consideration various aspects including quality cost and transportation
With a total of 24 years experience in the field of manufacturing, SHQD has become one of the biggest injection molding factories in custom metal stampings and offers OEM/ODM service in both injection molding production as well as sheet metal fabrication. SHQD has more than 1,000 production equipment, and several production lines that are automated, as well as a single-stop shop for services ranging from mold design and tooling making to production, assembly, and logistics.
SHQD is a RD company with a professional team comprising 23 engineers and managers. Additionally, it holds more than 40 patents related to metal manufacturing and injection molding. By relying on the power of custom metal stampings, we participate in front-end design and create new technology, new products, prototyping, testing and promotion. We are committed to providing tailored high-end solutions for the projects of our clients.
SHQD has a custom metal stampings laboratory for testing and 40 QC/QA inspectors. Quality inspection is done from the raw materials, semi-finished items and final products. We are accredited through the ISO9001 and ISO14001 systems, as well as UL standards. Our flawless quality control system and environmental management system has been designed to manage the rate of defects and success rate. To provide our clients with top-quality plastic and metal parts.